Super Dust Deputy
Find answers to common questions regarding our Super Dust Deputy® cyclone separators for use with single stage dust collectors.
Which Super Dust Deputy cyclone do I need?
If your shop has fixed piping that matches the diameter of your dust collector's intake, choose a cyclone that matches that diameter as well. The collector's horsepower and CFM do not affect the performance of the different models. For more details, click "Read More".
Can I buy the 4" cyclone separate from the kit?
Yes - a standalone 4" cyclone can be purchased here.
What type of dust bin works best?
You can use any shape or size container for your Dust Deputy cyclone. Keep in mind that the smaller the container, the more often you'll have to empty it.
The dust container you provide must be able to be sealed airtight for the best performance. Foam gaskets or silicone caulk can help provide an airtight seal. Containers must also be strong enough to withstand the pressure created by your vacuum. For plastic buckets, we recommend at least a 90 mil. wall thickness; otherwise, the container may collapse when in use.
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Why do I need a cyclone separator?
Standard single-stage or bag-style dust collectors lose suction very quickly as the filter becomes clogged with fine dust. The cyclone uses centrifugal force to separate dust and debris from the incoming airstream, containing it safely away from the collector. This frees up the dust collector to move as much air as physically possible without hindrance. That means less downtime for filter cleaning, continuously high suction, and significantly prolonged filter life.
What else do I need to get started?
In addition to the cyclone and your dust collector, you will need a reinforced, airtight container to mount it to, as well as flex hose or piping to connect it to your tools and dust collector. The Deluxe kit includes the essential components, but you will still need flex hose and/or piping. Any connections should be sealed using silicone caulk or HVAC foil tape.Shop for Assembly Tools
Why should I choose the metal version of your Dust Deputy cyclone?
Our steel Dust Deputy models are built for the toughest applications. If you're going to be sucking up large amounts of highly abrasive materials such as metals and gravel, the heavy-gauge cold-rolled steel cyclone will perform better and longer than our injection molded models. It's also ideal if you're expecting to suck up high-temperature materials such as hot coals and ash.
What dust collectors is the 4" Super Dust Deputy compatible with?
The Super Dust Deputy Deluxe cyclone can be used to retrofit nearly make or model dust collector with a 4" diameter intake. This inlet size is typical of 1/2HP to 3HP single stage dust collectors by manufacturers such as Delta, Harbor Freight, Grizzly, Jet, Laguna, Powermatic, Rikon, Rockler, Shop Fox, etc.For larger sized systems, check out our XL cyclone instead.
Can I use this with a shop vacuum?
No. Super Dust Deputy cyclones are designed for use in systems with high airflow volume (above 350 CFM) and low static pressure (below 10" WC). Shop vacuums are the exact opposite of this i.e. they are low airflow (below 250 CFM) but with high air pressure (above 60" WC). For standard vacuums we recommend our regular Dust Deputy kits.
What dust collectors is the 5" Super Dust Deputy compatible with?
The 5" SDD cyclone can be used to retrofit nearly make or model dust collector with a 4"-6" diameter intake. This inlet size is typical of 1/2HP to 3HP single stage dust collectors by manufacturers such as Delta, Harbor Freight, Grizzly, Jet, Laguna, Powermatic, Rikon, Rockler, Shop Fox, etc.We recommend an operating airflow of at least 350 CFM for the 5" cyclone to effectively separate 99% of debris from the airstream.
Will the 5" or 6" Super Dust Deputy work better with a 3 HP dust collector?
That answer will depend on the size of the inlet on your 3HP dust collector. With any fan blower, airflow performance is limited by the cross-sectional area of your piping, so you will always want to minimize any reductions if possible.
If your 3HP dust collector has a 6" inlet, then you'll want to use the 6" Super Dust Deputy XL cyclone. If the collector has a 5" inlet, then you should use the 5" Super Dust Deputy cyclone.
How do I connect the Super Dust Deputy to my tools?
Connection options differ between Super Dust Deputy models. Click "Read More" for further details.
What is a static dissipative material?
This term refers to the range of conductivity that a material has. Static dissipative materials range from 106-1012 Ohms. More information about static resistance can be found here.
What can I use to mobilize my dust collection setup?
If you're looking for any easy way to move your cyclone around the shop, without having to lift and carry it every time, we recommend pairing the cyclone with our Universal Drum Dolly and our Angle Brace Kit (to add extra stability).
How do I install the cyclone onto my container?
Our Super Dust Deputy cyclone includes basic hardware and a foam gasket for mounting to your container's lid. We also offer a complete 17 gal. drum kit that can be readily used with any Super Dust Deputy cyclone. If you are supplying your own container, we provide this free downloadable Lid Hole Template for our customers. If you are connecting your cyclone to the dust bin via flex hose, you may also need a 6" Angle Ring Flange.
Will 5" flex-hose fit the Super Dust Deputy?
The inlet and outlet ports of the Super Dust Deputy cyclone are designed to work with ductwork components, so straight hose connections may be more involved. This hose will fit over the cyclone's 5" inlet, but it will be a tight fit. You may need to cool the cyclone's plastic material before sliding the hose over it (this will cause the resin to shrink temporarily).
We highly recommend the 5" Quick Connect Hose Kit for use with the standard Super Dust Deputy cyclone. This item is perfect if you expect to be continuously reconnecting hoses from multiple tools to the cyclone.
Does the Super Dust Deputy perform differently if it is mounted directly to a container vs. having a vertical hose/pipe between the bottom discharge port and the top of the container?
You will not see a difference in separation or airflow performance with either method. Users can choose either "mounting" method to position the cyclone in a way that works best for their shop.
The main factor you'll want to consider is how you'll be emptying the dust bin once it's full. Connecting the bin with hose allows the drum lid to be removed easier compared to lifting off the cyclone and lid together as a single component. The downside to the hose connection method is that you'll require additional components to purchase and will have more variables to consider when ensuring that the system is sealed airtight.
Can I use this 4" cyclone with 6" piping?
No. For 6" ducting runs we highly recommend our Super Dust Deputy XL cyclone instead.
Can I use this 5" cyclone with 6" piping?
Yes, but this could add unnecessary air resistance to your layout and hinder your overall dust collection performance. For 6" ducting runs and industrial applications we recommend our XL cyclone instead.
Can I use this 5" cyclone with 4" piping?
Maybe, but a smaller cyclone would likely perform better. For 4" ducting runs we highly recommend our new Super Dust Deputy 4" Deluxe instead.
What is the footprint and height of the 6 inch XL?
The Super Dust Deputy XL cyclone measures 37.5" tall, 18" deep, and 19" wide. The flange on the bottom of the XL cyclone is 10" on the outer diameter.
Do I still need to use my filter?
Yes. All of our cyclone separators are designed to be used in conjunction with an air filter as they are only meant to remove the majority of dust and debris - not all of it. Eliminating the filter entirely would allow small, harmful dust back into your shop's air.The exception to this rule is if you have the means to vent your waste air outside of the shop. If you pursue that method be sure to consider the loss of conditioned/heated air, local safety codes, and whether your neighbors will be affected by dust laden air.
What filter works best with this cyclone?
We recommend that customers use our MERV 16± HEPA Filter Upgrade Kit as it provides the healthiest return air for your shop, as well as being easily serviceable thanks to its wide spaced pleating and non-stick membrane coating.
Can I use this steel cyclone with smoldering or abrasive debris?
Yes, absolutely. This cyclone is built with heavy-gauge, powder coated steel for industrial applications collecting highly abrasive or smoldering materials e.g. hot ash/soot, blasting powders, concrete, grinding dust, etc.
Please note that you should also ensure that your vacuum/dust collector is rated to accept these same types of materials i.e. do not collect hot/smoldering materials if your vacuum isn't normally capable of collecting this type of waste.
Do your steel cyclones have the same separation performance as your resin models?
Yes! Both our molded and steel Dust Deputy Cyclones use the same patented design to pre-separate dust and debris, protecting your vacuum filter from clogs and suction loss. The only difference between the cyclones is their durability. Steel cyclones are ideal for industrial applications with abrasive materials such as blasting sodas, glass beads, silica dust, etc.
Can I use this Super Dust Deputy cyclone with food products?
While some customers have found use for our cyclones in food related applications (e.g. farming, coffee roasting, etc.) it is not rated as a food safe material by the FDA. This cyclone should only be used for food waste products and not anything that will re-purposed for later consumption.
Is the steel cyclone rust-proof?
In short, no. The steel cyclone has a powder-coat finish, ensuring that it's durable and rust resistant, but if you expect to have your cyclone exposed to water on a regular basis (e.g. exposed to harsh weather, submerged in water, etc.) we recommend you find additional covering to prevent corrosion over time.
Do you have a Super Dust Deputy that can fit underneath a workbench?
No. Our Super Dust Deputy cyclone's are sized for optimum dust separation and airflow, which requires a large shape that will not fit under most workbenches.
Can you use a bag inside the dust bin of the Super Dust Deputy 4" Deluxe?
Yes, but you will need something to hold the bag open inside the drum, otherwise the suction pressure will pull the bag up into the cyclone.
Oneida Air Systems offers a 15 Gal. Bag Holder Kit for this purpose.
How can I tell when the 15 gallon drum is full?
Since there is no viewing window included on the fiber drum of the Super Dust Deputy 4" Deluxe Kit, checking the fill level will require that you manually open the drum. How quickly your container is filled with vary significantly with what type of work you're doing (e.g. cutting, sanding, planing, etc.).
We recommend checking the drum fairly often once you've first installed the cyclone. This will help you develop an instinct for how quickly the container is filled.
Alternatively, our Dust Sentry Bin Level Indicator can be installed to the cyclone/drum lid. This infrared sensor will automatically alert you once the drum has reached a preset fill level of your choosing. Ensure that the sensor is fully sealed when installed to the curved lid.
Is it possible to buy just the waste bin?
The waste bin is not available as a standalone item, but if you are an existing owner of the Dust Deputy then we can readily offer you a replacement for any damaged components. Please contact our service department to order.
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